Paul & I worked on chocks tonight, planning out all the steps involved and making some fixtures.
First, we made decisions about numbers, sizes, shapes and systems. Then, he cut & selected the oak according to grain pattern. Paul created new patterns while I made a fixture for routing. The steps involved are; roughing the strips to size, marking and drilling the pin holes for the curved router cut. cutting the groove, (that's as far as we got tonite, will finish next week.) Cleaning out the router cut, drilling pilot holes, cutting the curve for the back, shaping the top with a bandsaw cut, reassembly, shaping the sides with a bandsaw cut, making a holding fixture and rounding the edges, finishing with sanding and varnish. Lot of steps for a small production run of twenty.